Implementation of 5S method in the production process
DOI:
https://doi.org/10.37886/Keywords:
5S method, 5S implementation, recording of work processes, establishing order, little useful proposal, 5S impact on the performance of the organization, regulation of workplaceAbstract
Research Question (RQ): The following research tries to show how the introduction of 5S methodology of work affects the production process itself, where the greatest changes are shown and how they are reflected in performance indicators.
Purpose: The purpose of this project is to examine the existing methods and their application in practice as well as show the logic of actions we introduce in a particular process by using the 5S method. We will try to compare all the information using a practical example of company X. The results obtained are the basis for further improvements in an analyzed company.
Method: We expect positive results in terms of certain improvements in the working environment within the company, as well as the opportunity for improvement in terms of increased efficiency and, consequently, more profit.
Results: The results can represent the basis for achieving even better work in other processes in the studied company. It is very important to identify all the key activities that are important in generating profits while all the rest are eliminated from the process.
Organization: The 5S model is applicable to all levels of the organization so it can be experienced by the highest levels of management in running a business.
Society: The impact of the model will surely be seen by employees as they are offered a model after which they will work well, quickly, safely and without loss of time, which in today's world means competitive advantage.
Originality: The research work represents an important contribution to the implementation of the 5S model in the company and to the positive things it brings.
Limitations/Future Research: The survey as a case study was done in only one organization, in which they were implemented all phases of the method. In the direction of further research it is reasonable to make a quantitative analysis of the increase in profit, increase employee satisfaction analysis, to determine the reduction of the environmental impact, etc.
References
1. Bain, N. (2010, january). NBI. The Consultants Guide to Successfully Implementing 5S. Pridobljeno na http:// www.leanjourney.ca/Preview/Preview-TheConsultantsGuideTo5S.pdf
2. Becker, J. E. (2001, August). Implementing 5S to Promote Safety & Housekeeping. Professional Safety, 46(8), str. 29. Pridobljeno na http://web.a.ebscohost.com.eviri.ook.sik.si/ehost/pdfviewer/pdfviewer?sid=3d0f55d0-d73c-4be9-92d5-19cfb85a4ef0%40sessionmgr4001&vid=41&hid=4201
3. Casey, J. (2013, October). 5S SHAKEUP: Three secrets for sustaining 5S success. Quality progress 46(10), 18–23.
4. Grover, J. (2012, june). 5S workplaces: when safety and lean meet. EHS Today, 5(6), 47–49. Pridobljeno na http://web.a.ebscohost.com.eviri.ook.sik.si/ehost/pdfviewer/pdfviewer?sid=3d0f55d0-d73c-4be9-92d5-19cfb85a4ef0%40sessionmgr4001&vid=5&hid=4201
5. Hough, R. (2008, Summer). 5S implemention methology. Management Services, 52(2), 44-45. Pridobljeno na http://web.a.ebscohost.com.eviri.ook.sik.si/ehost/pdfviewer/pdfviewer?sid=3d0f55d0-d73c-4be9-92d5-19cfb85a4ef0%40sessionmgr4001&vid=32&hid=4201
6. Howell, V. W. (2009, Avgust). 5S for success. Ceramic Industry, 159(7), 17–20. Pridobljeno na http://web.a.ebscohost.com.eviri.ook.sik.si/ehost/pdfviewer/pdfviewer?vid=10&sid=3d0f55d0-d73c-4be9-92d5-19cfb85a4ef0%40sessionmgr4001&hid=4201
7. Korkut, D. S., Ceklcler, N., Erdinler, E. S., Ulay, G., & Dogan, A. M. (2009). 5S activities and its application at a sample company. African Journal of Biotechnology, 8 (8), 1720–1728. Pridobljeno na http://www.scribd.com/doc/36872086/5S-Activities-and-Its-Application-at-a-Sample-Company
8. Lanigan, J. (2004, May). 5S Provides Competitive Lean Foundation. SMT: Surface Mount Technology, 18(5), 70–72. Pridobljeno na http://web.a.ebscohost.com.eviri.ook.sik.si/ehost/pdfviewer/pdfviewer?sid=3d0f55d0-d73c-4be9-92d5-19cfb85a4ef0%40sessionmgr4001&vid=24&hid=4201
9. Shoemalter, J. (2011, November). Here's how lean can save you money. Automotive Body Repair News, 50(11), 60–60. Pridobljeno na http://web.a.ebscohost.com.eviri.ook.sik.si/ehost/pdfviewer/pdfviewer?sid=3d0f55d0-d73c-4be9-92d5-19cfb85a4ef0%40sessionmgr4001&vid=8&hid=4201
10. Steven, I. (2011, September). Leak test process: Using lean and 5S to drive manufacturing process improvements. Quality, 50(9), 30–33. Pridobljeno na http://web.a.ebscohost.com.eviri.ook.sik.si/ehost/pdfviewer/pdfviewer?sid=3d0f55d0-d73c-4be9-92d5-19cfb85a4ef0%40sessionmgr4001&vid=9&hid=4201
11. United states Environmental Protection Agency (2014, june). The Six Pillars of 6S. Pridobljeno na http://www.epa.gov/lean/environment/toolkits/environment/ch5.htm.